Lean Manufacturing – Heypex

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Price

R200,00

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Overview of the course

Lean manufacturing program focuses on reducing waste of all kinds within the manufacturing process with the aim of keeping non-value added activities to a minimum. It is aimed at individuals or teams across industries who wish to gain an advance understanding of Lean Manufacturing to build sustainable organizations.

Duration of the course

The course can take three to six weeks to complete.

Who should apply for the course

All individuals, organizations or teams who wish to gain advanced understanding of Lean manufacturing and how to implement it within their organizations.

Course Content

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KNOWLEDGE LESSONS

Lesson 1: Introduction to Lean Manufacturing 6 Topics

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Lesson Content

0% Complete 0/6 Steps

1.2 Learning areas

1.3 Associated Unit Standards

1.5 Learning Map

Practical Lessons

Lesson 2: Overproduction Waste 1 Quiz

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Lesson Content

Table 2: Interactive Exercise -Example of overproduction waste

Lesson 3: Waiting Time Waste 2 Quizzes

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Lesson Content

Identify an example of waiting time waste in your factory. Provide a brief description of it and what is it caused by.

Table 3: Interactive Exercise –Overproduction waste in your team area

Lesson 4: Transport Waste 2 Quizzes

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Lesson Content

Identify an example of transport waste in your factory. Provide a brief description of it and what is it caused by.

Identify three examples of transport waste in your team area. Provide a brief description of the problem and its apparent cause. Discuss with your trainer/facilitator. Note that you will be required to propose a viable solution to at least one of these problems as one of your assignments for this module so keep this in mind!

Lesson 5: Processing Waste 2 Quizzes

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Lesson Content

Identify an example of processing waste in your factory. Provide a brief description of it and what is it caused by.

Identify three examples of processing waste in your team area. Provide a brief description of the problem and its apparent cause. Discuss with your trainer/facilitator. Note that you will be required to propose a viable solution to at least one of these problems as one of your assignments for this module so keep this in mind!

Lesson 6: Inventory Waste 2 Quizzes

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Lesson Content

Identify an example of inventory waste in your factory. Provide a brief description of it and what is it caused by.

Identify three examples of inventory waste in your.team area. Provide a brief description of the problem and its apparent cause. Discuss with your trainer/facilitator. Note that you will be required to propose a viable solution to at least one of these problems as one of your assignments for this module so keep this in mind!

Lesson 7: Quality Waste 2 Quizzes

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Lesson Content

Identify an example of quality waste in your factory. Provide a brief description of it and what is it caused by.

Identify three examples of quality waste in your team area. Provide a brief description of the problem and its apparent cause. Discuss with your trainer/facilitator. Note that you will be required to propose a viable solution to at least one of these problems as one of your assignments for this module so keep this in mind!

Lesson 8: Motion Waste 4 Quizzes

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Lesson Content

Identify an example of motion waste in your factory. Provide a brief description of it and what is it caused by,

Identify three examples of motion waste in your team area. Provide a brief description of the problem and its apparent cause. Discuss with your trainer/facilitator. Note that you will be required to propose a viable solution to at least one of these problems as one of your assignments for this module so keep this in mind!

Read Eddels case study from Table 16 and identify 5 learning points on how the overall production process was improved.

Table 17: Interactive exercise: Paper plane activity

Reference List

Gemba Research LLC. (2007). Retrieved 2012, from Gemba Research: www.gemba.com

LEARNER GUIDE

Description Of Abbreviation:

Negative Impact of Identified Wastes:

Recommendations to removing/reduce waste:

9.1 Assignment 1: Create awareness and provide training on seven wastes

9.2 Assignment 2: Identification and rectification